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Having designed a simple basic sign in AD, I exported as a PDF and saved text as curves.

The signmaking company I use opened the file and explained to me that they had never experienced 'behaviour' from a PDF like this before and asked me which software I used. It took several minutes of the person's time to change and edit all the outlines from the PDF.

Signmaker Pro works on a windows platform. Can anyone explain or exchange similar experiences?

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Did the problematic outlines use strokes? If so, it's possible they used a feature (such as mitre joins) that PDF doesn't support, causing them to be expanded.

 

Could you attach a sample file, so we can look into it?

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